Wire EDM KD500ZL

KD500ZL is latest product that designed and produced by KINGRED, it’s most advanced machine ever made in the filed of molybdenum wire EDM in China

KD500ZL is featured in below: 1. Integrated sheet metal(invention patent), nice appearance and space saving, easy to operate. Optimized electrical wiring system to reduce malfunction ratio; 2 patented wire feed structure, wire drum is fixed with separated wire drum motor, and this design solved the problem of vibration due to motion of wire drum, to make cutting more smoothly, then get better surface finish and accuracy;3.vertical structure of taper, we adopt vertical structure of angle cutting system(invention patent) with high precise linear guideway and ball screw; 4. We adopt linear motor for ZL series, Linear shaft motor uses magnetic principle, the stator drive rotor to move, but there is no physical contact between. The benefit of linear shaft motor: It eliminates ball screw drives, no ball screw of the machine with linear shaft motor, as you know, there will be wear of ball screw after years of use. Besides, there is also problem of gap when screw change direction, so accuracy of ball screw machine will get worse after years of use. Better positioning accuracy and long term accuracy keeping.

Wire EDM KD500ZL

• Wire EDM KD500ZL Technical Parameters

  Item		Unit	KD500ZL
  Travel of X/Y/Z		mm	400×500×300
  Table size		mm	520×800
  Cut taper/thickness		°/mm	±15°/80
  Cut accuracy	Octagon	mm	±0.003
  	Taper	mm	±0.015
  Max. cut speed		mm2/min	180
  Best Surface Finish		μm	≤1.0
  Wire diameter		mm	Φ0.12-0.2
  Max. electrical current		A	7
  Power		Kw	<2
  Voltage		V/Hz	3 phase 380V/50Hz or 220V/60Hz or 415V/50Hz
  Max load of table		Kg	600
  Weight of machine		Kg	3000
  Machine Dimensions(L×W×H)		mm	2100×2000×2000
  Package Size(L×W×H)		mm	2300×2200×2200
  Item		Unit
  Dielectric fluid
  Volume of container		L
  Dielectric fluid filtration
  Dimensions of container(L×W×H)		mm
  Container package dimensions(L×W×H)		mm
  Weight of container		kg
  Item		Unit
  Controller type
  Controller Dimensions(L×W×H)		mm
  Container package dimensions(L×W×H)		mm
  Weight of container		kg

  * Z axis motorized up and down without removing wire

• 

  Structure features

  (1).High intensity HT250 resin sand casting;
  (2).Twice tempering treatment, to remove inner stress and keep long term accuracy;
  (3).High rigidity "C" structure, it doesn't have upper frame, so there is no problem of deformation of upper frame, stronger than conventional "F" structure;
  (4)."T" shape machine bed, "+" shape carriages design, X and Y axis moves always in range of machine bed, no effect of gravity.

   

  Big angle cutting system

  (1) Kingred adopts vertical structure for angle cutting system(invention patent), U&V axis is driven by high precision ball screw and linear guideway to realize big angle cutting ±15°;
  (2) Hand control box to control U and V axis to perform up and down motion;
  (3) Z axis can approach workpiece closely to do face machining to get better cutting performance;
  (4) Z axis is driven by low speed high torque motor, there is no need to remove wire when adjust Z axis, it's convenient for cutting of different heights.

  

   
  

  Linear Motor

  Latest linear motor combines with linear scale to realize fully closed-loop control,advanced performance,precise control,bar type linear motor with control resolution 1um.
  Non-touched type transmission,high cutting speed with good stability.
  High sensitive servo control to make sure gap control of electrical discharging much more stable,and increase cutting speed 8-15%.Super low resistance brings high efficiency and repeat accuracy,no gap compensation of screw,low wear,and longer use-life.

   

• 

  As show in above figure, AutuCUT is a whole integrated solution for wire cut EDM machining. AutoCUT system is consisted by AutoCUT software, PCI based drive card, and high stabile main board of stepper motor drive, and 0.5 microseconds medium speed wire cut EDM high frequency main vibration board. AutoCUT software includes AutoCAD embedded module and cutting control software.

  Main function of AutoCUT:

  1. Support graph drive automatic programming, there is no need for customers to touch codes, only need to set cutting technology to the graph for cutting; at the same time, it support 3B or G code list created by other wire cut EDM software, and simply read and process to do cutting.

  2. Software is embedded in AutoCAD, CAXA and some other software, customers just need to know AutoCAD or other design software, easy to use and no need for special training of drawing.

  3. Several machining pattern combined together in cutting(continuous, single segment, forward, backward, trace back and so on.).

  4. XYUV four axes direction change is adjustable, drive motor could be set as 5 phase 10 beats or 3 phase 5 beats and so on.

  5. Real time monitoring upon X, Y, U.V and cutting situation.

  6. Machining preview, real time display of cutting process; 3D display and tracking of taper machining, zoom in and zoom out to view graph, front view, right view, top view and etc..

  7. Capability of multi-time cutting with customer maintained data base of cutting parameters, make multi-time cutting much more easy and reliable.

  8. Taping cutting adopts 4 axes simultaneous technology, can process up and down different shape cutting convenient.

  9. Control board to drive 4 axes movement, work stably and reliably.

  10. Support several cards work together in parallel , several wire cut EDM machine could be controlled by only one computer and do cutting at the same time.

  11. With automatic alarm function, it will alarm when cutting is done or malfunction happens, time of alarming is settable.

  12. Support angle clear time-delay, time delay when cutting angle of track, to make avoid impact of deviation caused by molybdenum wire.

  13. Support compensation of teeth gap of screw to increase mechanical accuracy.

  14. Support linear scale and closed- type with servo motors to increasing positioning accuracy of machine.

  15. Support three different cutting pattern: normal high speed wire cut EDM machining, medium speed wire cut EDM coding output pattern and output pattern.

  16. Power off memory function, cutting data backup after recover of power supply, re-track when short circuit happens and malfunction handling.

  17. Automatic power off after machining is done.

   

  Main features of AutoCUT system

  1. It adopts graph drive technology, reduce work of man and increase working efficiency, and minimize error caused by workers.

  2. Open to various version of WindowsXP, software is easy to learn and use.

  3. Directly embedded in AutoCAD, CAXA and may other CAD software, to realize CAC/CAM combined smoothly to prolong cutting range.

  4. Taper cutting; 4 axes simultaneous technology; 3D design and cutting track; compensation to diameter of guide, diameter of electrode wire, and big tap cutting.

  5. Multi-cards work simultaneously is supported. It is possible to control many wire cut EDM machines with only one set computer, which has many pieces AutoCUt PCI card.

  6. It has data base of cutting parameters which is editable by operators, who can save, edit and read cutting parameters according to different material, different thickness and different needed cutting performance.

  7. AutoCUT can optimize processing of super thick workpiece(up to 1000mm) cutting, to make track stable and reliable.

  

  

  

  

  

  

  

  

  

   

• Controller structure and layout KDXP control system for CNC Wire Cut EDM are equipped with high quality industrial computer,module designed of imported AC servo driver,power supply and pulse supply circuit,increase the reliability and achieved to advanced standard. 1.User friendly control,easy for operation. 2.Chinese and English menu selection. 3.Large memory and wide range of machining parameters storage. 4.Equipped with high-performance CPU. 5.Exchange data interface by hard-disk,floppy disk,RS232,USB and LAN. 6.Edit,copy,search and exchange mode for program management. 7.Five axis control,four axis simutaneous control. 8.Hetero type of upper and lower surface,changing taper angle and clear-cut corner. 9.One cut or multi cut machiing. 10.Programmable wire feed and wire tension. 11.Equipped with heat exchanger to keep constant operation temperature.

  
  

  

   

• 	WEDM take wire (Molybdenum wire or Tungsten and Molybdenum alloy wire ) as electrode, working liquid as media, Electrical discharging happened between the electrode and the work piece by using of the high frequency impulse power and the high peak current to bring high heat and high energy to erode the work piece. The preconceived track of the wire is controlled by the moving of X-Y axis and U-Y axis which are driven by the machine. Then the work piece is processed.
  "Kingred" machines featured with beautiful shape, novel structure, superior performance, and convenient operation. Meanwhile they are of good rigidity, small cutting force , big load bearing, steady movement, and safety operation. they are suit to cut the workpiece of high precision, fairly good rigidity, high toughness, especially the cold die, extrusion die, plastic mould, gear cutter hob, precision component (including big taper, same taper, unequal cone, laid abnormity and etc.)
  Medium speed wire cut EDM is a new generation of EDM machines which are widely used in the fields of moulds, automobile parts, aeronautics and astronautics, electronic instrument, military, light industry, and household appliances.